ZAPI Smart Console FC2463A FC2463 FC2360 Forklift Motor Controller Programming Diagnosing Handset Communication Diagnostic Tool

Product Description

With this console it is possible to interact with the controller via CAN or Serial communication in order to monitor the real-time operation and to change the software parameters in order to better fit the application. The console onboard USB port also permits import/export of controller operational data using an external flash drive. In addition to this Smart Console, other ZAPI tools are available, either serial or CAN based, permitting operation on controllers using external devices such as personal computers.

Technical Specifications

• 3.2’’ TFT Color Display

• ARM Cortex 32bit Microcontroller

• Connection via CAN or serial line (compatibility mode)

• Power supply from truck battery (24V to 80V) or from onboard NiMh AA batteries

• Improved Navigation and Tester Menu

• Interchangeable cable

• 3 user programmable buttons

• USB connection to flash drives

• Dimension: 100 × 190 × 60 mm

Man-Machine Interface Details

• Tester: Real-time display of analogue and digital measurements in the controllers (battery voltage, motor voltage, motor current, temperature, potentiometer voltage, etc.)

• Programming Parameters: Multilevel password-protected access to controller parameters

• Save & Restore: Save a set of parameters in external memory to program multiple controllers automatically with the same set

• Alarms Display: Last 5 faults/warnings

• Advanced Functions:

  • CAN messages real-time data logging on USB for system analysis

  • Real-time data logging of I/O values shown in the tester menu

  • Software download for firmware upgrade

How to Connect a Smart Console to a Controller / Chopper (example: AC-2 inverter)

1. Preparing the console: Insert 4 NiMh AA batteries into the battery chamber; choose the serial communication cable; connect the cable's DB15 connector to the Smart Console.

2. Connecting the console to the controller: Remove the rubber protection cover of the controller's 8-Pin connector and connect the serial communication cable.

3. Preparing the DC source: Use a voltage not higher than the controller’s rated voltage; connect battery positive and negative to the controller’s B+ and B- terminals.

4. Power on the Smart Console: The initial interface (Home Screen) will appear.

5. Activating the controller: Connect the DC source positive to Pin number 1 of the controller’s 12-Pin MOLEX connector.

6. Starting communication: On the console menu, select “RS232 Console” and press “OK.” The Smart Console will start to communicate with the controller. Once communication is successful, the controller's model information appears.

7. Using the main menu: Press “OK” to enter the controller’s main menu. From here, you can modify parameters, diagnose status, check errors, and save or restore settings.