The maximum applicable bending radius of carbon steel pipe is 2.5D as an example

￠38×2t

*Maximum single feeding stroke

2300mm

Feeding mode

Direct or pinch feed

Maximum bending radius

120mm

Maximum bending angle

190°

Number of tubes can be set for each fitting

100

Operating speed

   Bending speed

Max×137°/s

   Tube rotation speed

Max×240°/s

Feeding speed

Max×340mm/s

Accuracy

Bend accuracy

±0.05°

Tube transfer accuracy

±0.05°

Feeding accuracy

±0.1mm

Data input mode

Coordinate value（XYZ)Or working value（Y.B.C)

Rotor servo motor power

0.75KW

Bending servo motor power

3KW

Feeding servo motor power

2KW

Power of mold change servo motor

2KW

Power of mode shifting servo motor

0.75KW

Main clamp servo power

1.5KW

Servo power of guide clamp

3KW

Hydraulic motor horsepower

5.5HP

Gross weight of machine (kg)

2200kg

Machine size

4000x1100x1300

Clayton 3D CNC automatic right-handed (clockwise) pipe bender has a high rigid mechanical structure design and precision process level in line with the principle of dynamic mechanics. With both structural strength, the simple design of the curved hand and the bending head provides the largest pipe bending space and minimizes the interference range of the machine.

With the automatic program control system, it can ensure that the difficult bending work of all types of steel tubes can easily meet the dual requirements of mass production and high precision.

The powerful auxiliary type is a high-order model specially developed for high-tech bending technology. Its special feeding seat mechanism, together with the patented variable speed structure, is used to forcefully push bending pipe fittings directly. In combination with the function of accurate computer automatic tracking of bending speed, it can easily perform bending under extreme conditions that ordinary standard models cannot reach, such as extremely small bending radius Thin pipe fittings or heavy pipe fittings (it is required to meet the industrial standard of wall thickness reduction rate).

1

Multi layer die design can be installed with three different radii (small tubes can achieve the highest five layers) for automatic die change for bending work.

2

The automatic die change adopts the principle of moving the head up, down, left and right to avoid the pipe fittings shaking caused by the displacement of the old type feeding base clamping pipe.

3

With Y (feeding), B (rotary tube), C (elbow) and X (demoulding) axes Z-axis five servo drive control

Y-axis Mitsubishi servo motor and driver

B (rotary tube) axis Mitsubishi servo motor and driver

C-axis Mitsubishi servo motor and driver

X (demoulding) axis Mitsubishi servo motor and driver

Z-axis Mitsubishi servo motor and driver

4

With push bending function

5

Through dynamic mechanical analysis, the design of the head is characterized by integrated structure, high rigidity, firmness and stability, and high bending accuracy can be easily ensured without shaking during operation.

6

Rapid mold transfer design provides more flexible production demand, which can greatly reduce the time and difficulty of mold change adjustment.

7

The upper and lower clamping die design can avoid interference and provide maximum elbow space.

8

All circuit signal lines and electrical assemblies adopt modular plugs and numbered signs for easy replacement and maintenance.

9

It has the function of slowly receding the center, and the time for retreating after the center piercing in the pipe is set according to the program, which can avoid the pipe appearance protrusion caused by the fixed position of the center piercing in the pipe, so as to improve the appearance quality of the pipe fittings.

10

It is equipped with standard guide die auxiliary pushing device, and the pressure and speed adjustment knobs are designed, which can be easily adjusted to meet the needs of bending, making bending work with high difficulty easy.

11

For the mandrels and movable sliding seats of the head clamping system, an oil injection hole lubricating device is installed, which can set the automatic lubrication cycle in the program to prolong the service life of the machine and maintain stable performance.

12

It has a movable standard foot start switch and an emergency stop button.

Separate independent controller (station) is equipped with fan air conditioner.

13

Hydraulic circulating oil air cooling system is provided to ensure that the working oil temperature is within the standard and the machinery can operate stably. (No external cooling water tower or pipeline is required)

14

Oil pump and solenoid valve adopt international standard Japanese brand.

15

It has the overload protection function of the main motor to prevent damage to the main power motor due to improper setting.

16

The inner side of the movable hand is provided with a safety guard to prevent personal injury.

17

The control program has the function of automatic error detection to prevent the machine from being damaged by illogical or incorrect operation.

18

A number of password protection functions are designed to prevent the program or processing data from being arbitrarily modified.

19

Emergency stop button is designed on the movable foot switch and controller for emergency response at any time.

20

Multi program and mechanical limit protection device are provided to prevent the machine from being damaged by human error.

21

It has abnormal alarm sound.

22

There is a standard rear guide die holder for standby.

23

Equipped with adjustable shockproof feet to ensure smooth operation of the machine.

24

Three sizes of through pull rod are available for standby.

25

Accessory wearing parts: a set of oil seals (rings) used for the whole machine, and proximity inductive switches.

26

The adjustment hand tools required for the machine set in the standard tool box and the operating instructions for the machine set in Chinese are attached.

27

Motor voltage 380V 50HZ control box voltage AC 110V DC24V.